Taking your idea to production, achieving full product realization.

We’ve grown and evolved by creating reliable systems and processes that enable us to deliver full product realization on our customers’ groundbreaking projects.

Our professional, cross-trained workforce delivers on Zepher’s vertically integrated, custom manufacturing process. This workforce, partnered with innovative customers and subject matter experts, allows us to scale production and provide high-level flexibility and program management within highly regimented industries.

The result is an evolving manufacturing development system, that lowers the cost and lead-time of each product we build.

We are experts in


Turnkey Solutions

Complex, multi-discipline system and subsystem turnkey assemblies are the day-to-day routine at Zepher. Our experienced team lowers your production risks.

System Integration

Zepher goes beyond component manufacturing. We build complex platforms by integrating all subsystems into a fully functioning product. Our project managers also deliver the compliance and documentation that goes with it.

Product Realization

By leveraging our engineering expertise, iterative prototyping and customized testing services, Zepher Labs can turn your concept into a functional reality. From there, our technology transition and production services can take you directly to fielding and sustainment.

Supply Chain Management

Our processes allow us to seamlessly manage our supply chain’s logistics from project initiation to final product fulfillment. Avoid vendor headaches with our procurement services.

Engineering Design and Support

From concept through production, our Z-Labs team can help you bring emerging technologies into reality. These supportive services include design for manufacturing, production process development, aerospace, and mechanical design, and technical package reviews.

Quality Systems

We believe in quality without compromise, sustained by employee engagement, substantial investment in technology, and tactful leadership. Meeting customer requirements and exceeding expectations while providing superior product realization for over a decade has made Zepher uniquely qualified in manufacturing logistics for numerous quality-controlled industries.

Prototyping Services

Our deep experience in creating product prototypes enables our team to move quickly through design-build-test cycles and build multiple prototypes within tight timeframes. Practical knowledge of prototype engineering also allows us to forecast what should happen in the manufacturing and building process, enabling you to make quick decisions that reduce turnaround time on your prototypes.


Our comprehensive production services also include build-to-print manufacturing. Suppose you need help scaling an existing design within your current supply chain. Our team will evaluate your product and offer the most streamlined approach in the build-to-print process, reducing costs and inefficiencies.

Custom Testing Solutions

All of our customers have different manufacturing needs, and each project has unique functional requirements. Zepher creates customized testing solutions for every product we deliver, ensuring systems leaving our facility meet or exceed our customer’s performance expectations.

New Technology Transition

Many new aerospace and defense products fail to reach production levels, despite succeeding throughout development. This occurrence is known in the industry as the “Valley of Death.” Zepher Labs leads innovators through the valley, transitioning new technologies through LRIP, giving your platforms the best chance to survive. A process we are replicating with our own initiative, Zepher Flight labs.

Composites Fabrication

To better serve companies developing innovative products, we provide all of the services required to design and manufacture advanced composite assemblies. By bringing these critical processes in-house, we can fully manage production timelines and continually monitor product quality.

CNC Machining

We take great pride in offering full-service production solutions during all stages of the product life cycle. Zepher’s in-house machining capabilities enable us to influence production timelines and rapidly innovate and custom manufacture with a wide range of materials.